Equipment and modules that serve this production line.
Continuous rotating steam disc dryers providing massive heating surface area in a compact footprint, ideal for 24/7 industrial fishmeal, BSFL, and rendering drying.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Heavy-duty rotating coil steam dryers delivering high thermal efficiency, precise moisture control, and gentle agitation for insect protein powder and marine meal.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Continuous indirect steam-jacketed cookers with heated central rotor coils, ensuring uniform protein coagulation and cellular oil release at low specific steam consumption.
Heat Source: Saturated steam (0.4 – 0.6 MPa)
Cooking Temp: 95°C – 100°C
Retention Time: 15 – 20 minutes
High-compression twin-screw dewatering presses engineered for maximum mechanical moisture and lipid extraction from cooked fish, insect larvae, and animal tissue.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Extended rotary drum meal cooling machines delivering uniform counter-current air cooling down to 40°C, preventing post-packaging thermal caking and fat oxidation.
Cooling Length: 9,000 mm (9m Extended Drum)
Motor Power: 11 – 21 kW
Drum Diameter: Ø 1000 – 1500 mm
Multi-stage counter-current chemical wet scrubbing systems achieving 99{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}+ removal of H2S, trimethylamine, and VOC odors in fishmeal and animal protein plants.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Heavy-duty insulated crude fish oil and insect lipid storage tanks featuring bottom steam heating coils, nitrogen blanketing, and automated bulk road-tanker loading pumps.
Storage Capacity: 10 – 100 MT (10 – 110 m³)
Heating Media: Low-Pressure Steam / Thermal Oil Coils
Insulation: 50mm Rockwool + SS304 Cladding Sheet
High-sensitivity digital DSP metal detection systems with automated pneumatic rejection, detecting ferrous, non-ferrous, and stainless steel tramp metal in meal streams.
Aperture Width: 400 – 800 mm
Aperture Height: 150 – 400 mm
Detection Limits: Fe: ≥0.6mm, Non-Fe: ≥1.0mm, SUS: ≥1.2mm
Compact vertical spiral vibrating elevator screens providing gentle upwards conveyance, ambient/chilled air cooling, and simultaneous dust sifting for BSFL dried larvae and pellets.
Lifting Height: 2.0 – 6.5 Meters
Spiral Diameter: Ø 600 – Ø 1,200 mm
Throughput Rate: 500 – 4,000 kg/h
Turnkey processing line converting fresh Black Soldier Fly larvae (BSFL) into high-protein insect meal and purified insect oil: receiving, steam cooking, screw pressing, disc/microwave drying, meal cooling, high-mesh grinding and wet scrubber odor control.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Focused on BSF larvae rearing using Food Waste and Distiller's Spent Grains: complete rearing package from feedstock pretreatment, automated substrate dosing and climate-controlled rearing to high-efficiency frass screening.
Capacity: 5 – 100 T/Day feedstock class
Scope: Food Waste & Spent Grain BSF Rearing
Processing Capacity: 5 – 100 T/Day feedstock class
