Wet Scrubber for Odor Control in Fishmeal & Insect Protein Plants

Odor & Auxiliaries

Wet Scrubber for Odor Control in Fishmeal & Insect Protein Plants

Multi-stage counter-current chemical wet scrubbing systems achieving 99{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}+ removal of H2S, trimethylamine, and VOC odors in fishmeal and animal protein plants.

Serves: Fishmeal & Fish Oil Insect Protein (BSFL)

Product Overview

Our Wet Scrubber for Odor Control is an advanced air pollution control device engineered specifically for fishmeal factories, BSFL insect protein facilities, and animal rendering plants. By capturing and neutralizing toxic emissions, ammonia, and acidic gases, it maintains an odor-free production environment and ensures strict compliance with international emission standards.

Key Features

  • Industrial-grade steel structure for continuous 24/7 duty
  • PLC / HMI control options for stable process parameters
  • Designed for insect meal lines; configurable for other protein plants
  • Factory installation guidance and spare-parts support

Working Principle & Structure

Contaminated exhaust air enters counter-currently through the lower gas inlet and rises through the packed scrubbing bed. Specialized liquid spray distributors continuously irrigate the high-surface-area packing media with circulating water or chemical wash solutions (acidic, alkaline, or oxidizing reagents).

As the gas stream passes through the wetted packing media, odorous compounds and particulates dissolve and are chemically neutralized. The scrubbed gas then flows through an integrated high-efficiency demister layer to strip out moisture droplets before clean air is discharged into the atmosphere.

Models & Capacity Specifications

Scroll table horizontally
Model Capacity Diameter / Disc Ø Height Material Packing Media Note
BIO-S600 0 – 600 m³/h (0–350 CFM) Ø 400 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S1500 600 – 1500 m³/h (350–900 CFM) Ø 600 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S2500 1500 – 2500 m³/h (900–1500 CFM) Ø 800 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S4000 2500 – 4000 m³/h (1500–2300 CFM) Ø 1000 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S6000 4000 – 6000 m³/h (2300–3500 CFM) Ø 1200 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S8000 6000 – 8000 m³/h (3500–4700 CFM) Ø 1400 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S16000 8000 – 10000 m³/h (4700–6000 CFM) Ø 1600 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S18000 10000 – 13000 m³/h (6000–7600 CFM) Ø 1800 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized
BIO-S20000 13000 – 17000 m³/h (7600–10000 CFM) Ø 2000 mm 5500 mm FRP/PP/PPH/SS Polyhedral ball / Pall ring / bio-cube Container optimized

Where This Equipment Fits

Shows which stage of an insect meal line this machine usually sits in — so you can match it with cooker, press, dryer and packing modules.

1 Prep / Feed
2 Cook / Soften
3 This Equipment
4 Finish / Pack

Collects point-source exhaust from Steam Cookers, Disc Dryers, and Screw Presses to clean all workshop emissions prior to stack discharge.

FAQ

How does the wet scrubber remove fishmeal and BSFL insect processing odors?
Exhaust air from cookers, dryers, and presses is ducted into the scrubber. Counter-current scrubbing liquid (water, dilute acid for NH3, or alkaline/hypochlorite for H2S and organic sulfides) contacts the high surface area packing media, dissolving and neutralizing pollutants before the gas is demisted and released.
What construction materials are recommended for protein processing plants?
For acidic or corrosive condensates, Fiber-Reinforced Plastic (FRP), Polypropylene (PP), or PPH are cost-effective and chemically inert. For high-temperature exhaust, SS304 or SS316L stainless steel towers with high-temp packing are supplied.
How does the system ensure low international shipping costs?
All BIO-S scrubber models are engineered with a standardized 5500mm height and modular flange sections designed specifically to fit standard 40ft High Cube (40HC) shipping containers without exceeding road transport limits.

Inquire about Wet Scrubber for Odor Control in Fishmeal & Insect Protein Plants

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