Heavy-duty BSFL insect meal plants, fishmeal & fish oil extraction lines, feather hydrolysis and carcass rendering machinery. Engineered for maximum protein yield & 99.5% odor emission control.
State-of-the-art heavy machinery fabrication, ASME pressure vessel welding, 3D CAD line modeling, and 100% full-load trial run testing before export.
Heavy fabrication bays equipped with 50-ton overhead cranes, CNC laser cutters, and automated submerged arc welding for continuous cookers & disc dryers.
On-site testing laboratory analyzing raw feedstock fat content, BSFL insect oil purity, moisture retention, and crude protein yield optimization.
All pressure vessels, steam cookers, twin-screw presses, and deodorizer towers comply strictly with EU Machinery Directives and ASME safety standards.
Dedicated field engineering teams dispatched to Netherlands, Spain, Russia, China, and Southeast Asia for 3D layout, PLC setup, and operator training.
Complete BSFL Insect Meal Lines & Food Waste Larvae Bioconversion (Netherlands & China), Turnkey Fishmeal Plants & Fish Oil Extraction Presses (Spain & Southeast Asia), and Feather Hydrolysis & Rendering Lines (Russia & global).
Turnkey processing line converting fresh Black Soldier Fly larvae (BSFL) into high-protein insect meal and purified insect oil: receiving, steam cooking, screw pressing, disc/microwave drying, meal cooling, high-mesh grinding and wet scrubber odor control.
Focused on BSF larvae rearing using Food Waste and Distiller's Spent Grains: complete rearing package from feedstock pretreatment, automated substrate dosing and climate-controlled rearing to high-efficiency frass screening.
Turnkey fishmeal plant and fish oil line utilizing shared cooker, press, disc dryer and odor scrubber modules: continuous steam cooking, twin-screw pressing, indirect steam disc drying, meal cooling, fine grinding and fish oil clarification.
Turnkey animal rendering & fat extraction line for slaughterhouse offal, meat/bone waste and poultry feathers: batch thermal hydrolysis, twin-screw pressing, indirect steam drying, tallow centrifuge and odor scrubbing.
Continuous 1–10 T/H skid-mounted fish oil refining plant engineered for FFA deacidification (5–15{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a} down to ≤0.5{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}), centrifugal desoaping, washing, and vacuum dehydration.
Continuous 1–10 T/H modular refining skids engineered to convert high-acid crude marine fish oil (FFA 5%–15%) into premium crystal-clear animal feed and technical grade fish oil (FFA ≤0.5%, moisture ≤0.1%).
Compact Skid Platform (SUS304/316)
Refined Golden Fish Oil (FFA ≤0.5%)
Dynamic in-line caustic soda metering and static mixer neutralize free fatty acids from crude 5%–15% down to ≤0.5% with minimal neutral oil saponification loss.
Continuous disc stack centrifuge separator provides instantaneous high-G separation of heavy soapstock from the clarified light fish oil stream.
Multi-stage soft-water washing extracts trace residual soaps and impurities, leaving residual soap content <50 ppm prior to drying.
Under negative pressure (≤-0.096 MPa), flash evaporation strips moisture down to ≤0.1%, protecting omega-3 fatty acid integrity.
Industrial processing modules: BSFL Oil Extraction Presses, Fish Oil Extraction Presses, Steam Cookers, Indirect Steam Disc Dryers, Meal Coolers, and Odor Control Systems.
Continuous 1–10 T/H skid-mounted fish oil refining unit for crude fish oil deacidification, high-speed centrifugal desoaping, water washing, and vacuum dehydration (FFA ≤0.5{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}).
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Compact vertical spiral vibrating elevator screens providing gentle upwards conveyance, ambient/chilled air cooling, and simultaneous dust sifting for BSFL dried larvae and pellets.
Lifting Height: 2.0 – 6.5 Meters
Spiral Diameter: Ø 600 – Ø 1,200 mm
Throughput Rate: 500 – 4,000 kg/h
High-sensitivity digital DSP metal detection systems with automated pneumatic rejection, detecting ferrous, non-ferrous, and stainless steel tramp metal in meal streams.
Aperture Width: 400 – 800 mm
Aperture Height: 150 – 400 mm
Detection Limits: Fe: ≥0.6mm, Non-Fe: ≥1.0mm, SUS: ≥1.2mm
Heavy-duty insulated crude fish oil and insect lipid storage tanks featuring bottom steam heating coils, nitrogen blanketing, and automated bulk road-tanker loading pumps.
Storage Capacity: 10 – 100 MT (10 – 110 m³)
Heating Media: Low-Pressure Steam / Thermal Oil Coils
Insulation: 50mm Rockwool + SS304 Cladding Sheet
Multi-stage counter-current chemical wet scrubbing systems achieving 99{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}+ removal of H2S, trimethylamine, and VOC odors in fishmeal and animal protein plants.
Specifications: Custom Configured
Material: Standard / SS304
Application: Turnkey Line Module
Extended rotary drum meal cooling machines delivering uniform counter-current air cooling down to 40°C, preventing post-packaging thermal caking and fat oxidation.
Cooling Length: 9,000 mm (9m Extended Drum)
Motor Power: 11 – 21 kW
Drum Diameter: Ø 1000 – 1500 mm
Selected BSFL insect meal line, turnkey fishmeal plant, and rendering line installations across Netherlands, Spain, Russia, China, and Southeast Asia.
Automated BSFL insect protein powder and lipid extraction line converting 30 MT/Day fresh black soldier fly larvae into high-protein feed meal and purified insect lipids with closed-loop odor control.
View Case Reference
Turnkey 150 MT/24h commercial marine fishmeal and fish oil processing plant equipped with continuous steam cookers, twin-screw press de-fatting, indirect steam disc dryers, waste heat evaporators, and multi-stage odor scrubbers.
View Case ReferenceProven 4-stage processing modules for BSFL insect meal lines, turnkey fishmeal plants, feather hydrolysis, and meat & bone rendering.
BSFL harvest/wash or raw offal prep with weighing and magnetic separation.
Steam cooking or thermal hydrolysis to coagulate protein and open cells for oil extraction.
BSFL oil extraction press or twin-screw press separates insect/fish oil from presscake.
Low-temp disc/coil drying then fine grinding into high-protein animal meal powder.
High-pressure batch hydrolysis of poultry broiler feathers breaking down keratin bonds to achieve pepsin digestibility > 85{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a} and crude protein > 80{a8bbb5c2a8393dea97cbe9f4154381accecdf9ffb977569b7955fc6e6b23cd1a}.
Read Technical Guide
How multi-stage falling film evaporators and indirect steam disc dryers recover waste heat in commercial marine fishmeal factories in Spain & Southeast Asia.
Read Technical Guide
Technical analysis of Black Soldier Fly larvae bioconversion, continuous steam cooking, twin-screw oil pressing, and low-temperature disc drying for high-purity insect protein & lipids.
Read Technical GuideTurnkey plant layout drawings, technical spec sheets, and factory export pricing for BSFL insect meal lines, fishmeal plants, and rendering equipment within 24 hours.
